Flat Cap pvc fence screen

Deqing Huazhijie Railing & Fencing Co.,Ltd. is a PVC fence manufacturer based in Huzhou, near Shanghai, producing the Flat Cap PVC fence screen alongside picket, privacy, pool, horse and semi-private fence systems. The screen is a modular panel fence built on 3" × 3" posts, 7/8" × 6" or 7/8" × 3" rails and a flat post cap, supplied as a complete kit for garden, patio, courtyard and light commercial boundary projects. We manufacture to catalogue dimensions or to project drawings under OEM and ODM programmes.

Product Range and Positioning

The Flat Cap PVC fence screen sits inside our PVC Fence Screen range and uses the same extrusion, cutting, drilling and notching sequence as the rest of our fence profiles. Posts arrive routed, rails are notched, and the flat cap closes the post top so a finished run reads as one straight line rather than a row of separate sections.

• Frame material: 100% virgin PVC, lead-free, no recycled content
• Post: 3" × 3" square section with flat cap
• Rail: 7/8" × 6" or 7/8" × 3"
• Panel build: 1-panel, 2-panel, 3-panel or 4-panel configurations
• Colour: white as standard
• Packaging: carton, component-grouped for site handling

As a Flat Cap PVC fence screen manufacturer, we supply the system as a full kit or as loose profiles for local fabrication, depending on how the project is assembled and installed.

Applications and Process Fit

The screen is built for outdoor privacy and space definition where a low-maintenance, rust-free barrier is preferred over timber or steel. Typical placements are garden perimeters, patio surrounds, courtyard dividers, equipment enclosures and light commercial boundaries where a clean white line suits the surrounding architecture.

Because the panels are modular, the same system covers a short two-panel patio screen and a long boundary run. Panel count and post spacing are planned together, so run length is worked out in post centres instead of being cut to fit on site. Where a project needs a taller, more enclosed boundary, the HEA PVC privacy panel fence 6' × 8' uses the same material system at full privacy height.

Critical Specifications and What They Mean

Each component in the screen carries a specific job. The table below sets out the standard configuration, the options we produce and the point that matters when the screen is planned into a real run.

Material, Weathering and Service Life

Our fence profiles are extruded from 100% virgin vinyl with UV inhibitors, impact modifiers and stabilisers, and no lead or recycled content. Titanium dioxide is added at 10 parts per 100 using DuPont grade TiO2, which is the main defence against chalking and colour fade under sustained UV exposure.

Raw materials — TiO2, pigments and PVC resin — are traceable through our incoming material records. The screen surface is weather-resistant, rust-free and rainproof for permanent outdoor use, and our vinyl fence range is rated for service temperatures from -40 °C to 70 °C. A 30-year limited warranty applies across the vinyl fence range.

Installation, Ground Conditions and Interfaces

Assembly follows the same sequence as a wood fence: set the posts, insert the rails into the routed post holes, seat the pickets, then fit the flat caps last. Steel ground stakes suit soft ground and temporary or relocatable layouts; for permanent boundaries we recommend setting posts in concrete, in line with local practice for timber posts.

• Confirm post centres against panel width before excavation
• Check ground bearing and frost depth where posts are concrete-set
• Keep rails level across the full run to avoid visible stepping
• Fit caps after final post alignment
• Plan gate posts at openings — gates can be made to match the fence

The routed post and notched rail connection is what gives the screen its pull-out resistance, so the factory routing pattern should be kept intact rather than re-drilled on site. Where a project mixes screen sections with railing elements, the HBA PVC vertical railing fence shares the same post and cap logic.

Configuration Options and Custom Manufacturing

We build the screen to the height, width and panel count a project needs, and the rail section is selected with the span: 7/8" × 6" rails for longer spans and heavier picket loads, 7/8" × 3" rails for shorter or lighter screens. Post height follows panel height so the cap line stays consistent across the run.

OEM and ODM work is part of normal production. We develop new fence profiles and styles from customer drawings or samples, and we can supply the screen as a complete kit or as profiles for local fabrication. Matching gates, end posts and corner posts are produced in the same profile family, and cap details such as the HAG crown cap for picket fence show the range of top treatments available when a project calls for a different silhouette.

Quality Control and Acceptance

Quality control runs through the production sequence rather than at the end. An independent quality-control group inspects each extruder's output every hour and carries out additional random checks, covering wall thickness, surface finish, colour consistency and the dimensional accuracy of routed and notched components.

Certification documentation held by the company includes CE, RoHS and UL94, alongside SGS, ASTM and ISO 9001 certificates. Relevant certificates are supplied with the order documentation so the fence can be submitted for local approval, and our 4,800 m² facility in Huzhou handles extrusion, cutting, drilling, notching, packing and storage under one roof.

Information We Use to Configure Your Solution

To prepare a configuration and quotation we work from the project data below. Send what is available; where a value is still open we propose a standard configuration and note the assumptions in the offer.

• Total run length and the number of separate fence lines
• Required screen height and any height change along the run
• Panel count preference, or post spacing if already fixed
• Rail section: 7/8" × 6" or 7/8" × 3"
• Ground conditions and fixing method — steel stake or concrete-set
• Gate openings, corner posts and end posts
• Colour and any project-specific profile requirement
• Order quantity, destination port and packing preference
• Documentation or certification needed for the project file

Packaging, Delivery and Project Handoff

Components are packed in cartons, grouped so that posts, rails, pickets and caps for a section stay together through transport and site handling. Carton packing also protects the surface finish from scuffing in mixed container loads.

Orders are produced to the agreed specification and quantity, and we provide installation guidance and technical support for the assembly sequence. For repeat programmes, the profile and colour specification is recorded with the order so later deliveries can be matched to it.

Frequently Asked Questions

What sizes does the Flat Cap PVC fence screen come in?

The screen is produced in multiple heights and widths and in 1-panel, 2-panel, 3-panel and 4-panel builds. Posts are 3" × 3", rails are 7/8" × 6" or 7/8" × 3", and the flat cap closes the post top. Custom heights and widths are made to drawing.

Can the screen be installed without concrete?

Yes. Steel ground stakes are used for soft ground and for layouts that may need to be moved. For permanent boundaries we recommend setting posts in concrete, following the same practice used for timber fence posts in the project region.

Is the material lead-free and UV-stabilised?

The frame is 100% virgin PVC with no lead and no recycled content. UV inhibitors, impact modifiers and stabilisers are part of the formulation, and titanium dioxide at 10 parts per 100 using DuPont grade TiO2 limits chalking and fade. The range is rated for service temperatures from -40 °C to 70 °C.

Can you produce custom heights, widths and panel counts?

Yes. OEM and ODM orders are standard work for us, and we develop new profiles and styles from customer drawings or samples. We can deliver the screen as a complete kit or as loose profiles for local fabrication, with matching gates, corner posts and end posts in the same profile family.

How is the fence packed and shipped?

Components are packed in cartons, grouped by section so posts, rails, pickets and caps stay together. Carton packing protects the surface finish during transport and container loading, and packing can be arranged around the destination and handling method.

What documentation and warranty come with the fence?

Certification documentation including CE, RoHS and UL94, plus SGS, ASTM and ISO 9001 certificates, is available with the order. The vinyl fence range carries a 30-year limited warranty, and installation guidance and technical support are provided for the assembly sequence.